One can build good aluminum boats in sizes even smaller than that, as is evidenced among my small pram designs. on cost. the aluminum to build a bare hull costs just under twice as much as the mild steel to build the same design. but aluminum is faster to work with, so the savings in labor helps even the score.. Hi, looking for proper building company (cost/quality) for new project of aluminum motorsailer 64 ft, casco weight about 11 tons. who can recommend where better to build the hull (county or company ?). But building a single boat yourself is considerably different from one built on a production line, and thus may require certain adjustments and even a revised mind set on the part of the builder. first, there is no one, superior way to build an aluminum boat. in fact, there can be many suitable approaches and variations..
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